Combat Zone – Material Face-Off
Honeycomb Board vs Plywood vs Plastic
Which packaging material wins on weight, cost, compliance, and recyclability? Paper honeycomb board isn't just an alternative to plywood and plastic — it's industrial dominance in a lightweight shell.
Material Performance Comparison
| Performance Metric | phb Paper | Plywood | Plastic |
|---|---|---|---|
| Weight (Std Pallet) | 5KG | 25KG | 18KG |
| ISPM-15 Compliance | Exempt | Required | Exempt |
| Recyclability | 100% (Curbside) | Difficult / Landfill | Limited / Specialised |
| Air Freight Impact* | SAVE ~$90 / PALLET | Base Cost | Premium Price |
*Estimate based on 20kg tare weight saved per pallet (5kg honeycomb vs 25kg wood) at an assumed $4.50/KG air freight rate. Actual rates vary by route, carrier, and season.
The Weight =
Profit Angle
Every gram matters in the logistics battlefield. By switching from 25kg plywood to 5kg phb, you shed 20kg per pallet unit.
| Average Air Freight Cost | $4.50 / KG |
| Weight Saved | 20 KG |
| Freight Saved per Pallet | $90.00 |
Scale this across a standard 500-pallet shipment and you've reclaimed an estimated $45,000 in air freight costs.
Air Logistics Efficiency 80%
Lighter Than Wood
